Business news

New Tyre Recycling Machine Processes Up To 1000 Tyres Per Hour

Posted By:

24th Jul 2023

Tyrone based company, Gradeall, has recently announced the launch of the Inclined Tyre Baler Conveyor. This innovative piece of machinery will help local businesses, based in the U.K. and Ireland, improve their waste tyre disposal process through enhanced efficiency and productivity.

With a capacity to manage up to 1000 waste tyres per hour, when combined with two MK2 Tyre Balers, the Inclined Tyre Baler Conveyor will best serve those that handle a large surplus of waste tyres.

Gradeall Inclined Tyre Baler Conveyor

Industry Leading Tyre Recycling Machine Manufacturers

This tyre recycling machine has been developed in response to customer requests that expressed a need for a more streamlined solution that would mitigate the physical strain placed on employees, whilst offering enhanced operational productivity.

As an industry-leading manufacturer of tyre recycling machinery, Gradeall is keen to develop innovative solutions that will streamline the tyre recycling process. This is the latest addition to their pre-existing fleet of tyre recycling machines.

44 Million Waste Tyres Are Generated in the U.K. and Ireland Every Year

Approxiemly 44 million waste tyres are generated across the U.K. and Ireland every year. This has led to an increased pursuit of tyre recycling measures in both countries, with some measures placing a legal obligation on businesses to properly dispose of them and an outright ban of placing them in landfills all together.

Tyre recycling in the UK and Ireland has gained significant attention and importance due to the environmental concerns associated with this type of waste. From chemical leaching, to toxic fumes of tyre fires, the risks of improper tyre disposal are just too great to ignore.

Gradeall’s tyre recycling machinery aims to make this commitment to responsible tyre recycling much more achievable and profitable for businesses to pursue. The Inclined Tyre Baler Conveyor is the latest addition to their existing impressive fleet.

Benefits of the Inclined Tyre Baler Conveyor

The Inclined Tyre Baler Conveyor offers several benefits for waste tyre disposal. As an international supplier of waste management solutions, we have taken our industry expertise to manufacture an efficient tyre recycling machine that is built to last. Check out the benefits below.

Built with operator safety in mind

As a leading provider of tyre recycling machinery in the UK and Ireland, we recognize the concerns raised by our customers regarding the physical strain experienced by their employees.

We understand, more so than others, how the repetitive process of bending forward and lifting over 100 tyres per bale is physically demanding, often leading to staff injuries and fatigue.

In order to avoid staff downtime and increased costs for businesses. We have developed and manufactured the Inclined Tyre Baler Conveyor with the specific goal of reducing the physical strain on operational employees.

Our innovative design positions the load at a waist-level height, allowing operators to conveniently load tyres into bales without exerting excessive physical effort. By prioritising operator well-being, our solution aims to improve safety and minimise injury.

Enhanced Operational Efficiency

Loading a tyre baler not only requires physical effort but it also involves the time-consuming task of searching for tyres to load. Every moment spent away from loading the baler means valuable time is wasted.

The Inclined Tyre Baler Conveyor has been specifically engineered to work seamlessly with a pair of MK2 Tyre Balers, our design focuses on achieving optimal efficiency by ensuring that the balers are consistently loaded, maximising productivity and profitability for your operation.

1000 Tyres / 12 PAS108 Compliant Tyre Bales Per Hour

The MK2 Tyre Baler can produce up to 6 PAS108 compliant tyre bales (between 400-500 tyres) per hour. When working in tandem with Inclined Tyre Baler Conveyor, your operation can achieve results of producing up to 12 PAS108 compliant tyre bales per hour.

With the capacity to bale up to 1000 tyres every hour, this automated system surpasses the limitations of manual baling, significantly enhancing your operational efficiency and offering a return on investment for this innovative tyre recycling machine.

Chain Drive Functionality

Our Inclined Tyre Baler Conveyor is equipped with a robust chain drive functionality that is powered by an electric motor. This design ensures optimal performance and reliability. Unlike traditional belt-driven conveyors, our slip-free chain drive minimizes the risk of wear and tear, offering enhanced durability.

Moreover, the slip-free drive system eliminates the side-to-side belt roll-off that can occur with belt-driven conveyors. This means that the tyres are securely delivered to the operators without any loss of control or disruption.

With a foot pedal operating system in place, our conveyor ensures safe and controlled tyre delivery. The system operates at a slow and steady speed, allowing operators to comfortably handle the tyres before bringing them to a waist-level height. This ergonomic design promotes safety and convenience, ensuring a smooth and efficient tyre-loading process.

Why Gradeall?

Gradeall is an international supplier of tyre recycling machinery. Our industry leading equipment is regularly sought after by recycling operations based throughout Europe, US, Asia and Australia.

World-leading equipment

When you purchase a tyre recycling machine from us, you’re receiving world-class tyre recycling machinery. You’ll also benefit from lower delivery costs to the U.K. and Ireland, compared to our international-based clients.

And because you’re sourcing tyre recycling machinery from a local manufacturer, you’ll also be able to quickly get your hands on spare parts or repair services from our Tyrone based business.

Exceptional Maintenance and Servicing Support

We understand the importance of keeping your operation running at its absolute best, which is why we offer ongoing maintenance and servicing. We believe in building long-term partnerships with our customers, providing ongoing support to help you achieve seamless and uninterrupted operations.

With regular maintenance checks, we proactively identify and address any potential issues, preventing costly breakdowns and minimising potential downtime. Our experienced professionals utilise their expertise to optimise the performance of your equipment, maximising the lifespan of your investment.

Contact us

At Gradeall, we go above and beyond to provide you with comprehensive support for your Inclined Tyre Baler Conveyor. Get in contact with us if you would like to discuss how this tyre recycling machine can be integrated within your operation.